Cold Room Rubber Flooring | Walk-In Freezer Mat | R11 Non-Slip | -20°C Rated | Free UK Delivery
SKU: RMD-STUD-17-00
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Product Specifications
- Commercial-grade rubber construction
- Anti-slip surface for safety
- Free UK delivery on qualifying orders
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Description
Cold Room Rubber Flooring – Frost-Resistant Studded Matting for Walk-In Freezers & Chiller Rooms
Why Cold Storage Operators Choose This Flooring
Cold room flooring faces conditions that destroy ordinary materials. Sub-zero temperatures that make standard rubber brittle. Ice films that form on any surface. The constant movement of staff in insulated boots. Forklift trucks and pallet jacks moving heavy loads. Regular washdown cleaning with sanitising solutions.
This SBR rubber flooring is specifically selected for cold storage because:
- Stays flexible at -20°C: Unlike standard rubber that becomes brittle in freezing temperatures, this formulation maintains its flexibility and cushioning properties in sub-zero cold rooms.
- Grip on ice films: The R11 slip rating remains effective when thin ice films form on the surface. The raised penny studs break through ice to provide grip on the underlying rubber.
- Thermal insulation: The rubber provides a slight thermal break between staff boots and frozen floor slabs. This makes prolonged cold room work more comfortable.
- Hygiene compliant: Non-porous surface meets food storage hygiene requirements. Easy to clean with standard cold-chain sanitisers.
Technical Specifications
| Specification | Value | Cold Room Benefit |
|---|---|---|
| Material | SBR Rubber | Low-temp flexibility |
| Temperature Range | -20°C to +60°C | Rated for walk-in freezers |
| Thickness | 3mm | Thermal break from floor |
| Slip Rating | R11 | Effective on ice films |
| Pattern | Studded Penny | Ice-breaking grip |
| Roll Width | 1.2m / 1.5m | Fits standard cold rooms |
Cold Storage Applications
Walk-In Freezers (-18°C to -20°C)
The most demanding application. At these temperatures, staff slip risk is highest and material performance is critical. The rubber maintains R11 grip even when ice films form during door openings.
Chill Rooms (0°C to +5°C)
Dairy, produce, and fresh meat storage areas. The rubber provides comfort for staff during extended picking and packing operations while maintaining hygiene standards.
Blast Chiller Rooms
Withstands the thermal cycling of blast chilling operations. The rubber won't crack or delaminate with repeated temperature drops.
Cold Chain Transition Areas
Loading bays and transition zones between cold storage and ambient areas. The rubber handles the condensation that forms when cold surfaces meet warmer air.
Installation in Cold Environments
Cold Room Preparation
- Bring the cold room to a temperature above 10°C for installation (defrost cycle)
- Clean and dry the floor thoroughly – any moisture will freeze and prevent bonding
- Allow rubber to acclimatise to room temperature before installation
Installation Method
- Apply cold-resistant flooring adhesive suitable for refrigerated environments
- Roll out rubber and press firmly into adhesive
- Use a heavy roller to ensure complete contact
- Allow 24 hours cure time at >10°C before returning to cold operation
- Seal edges to walls with cold-resistant silicone sealant
Alternative: Loose-Lay Installation
For temporary cold storage or where future removal is needed, the rubber can be loose-laid with edge restraints. Use metal angle strips at walls and thresholds to prevent movement.
Hygiene & Cleaning
Daily Cleaning Protocol
- Sweep or vacuum loose debris
- Apply cold-chain approved sanitiser (e.g., quaternary ammonium)
- Scrub with stiff brush or floor machine
- Squeegee to drain or collection point
- Allow to dry before restocking
The non-porous rubber surface doesn't harbour bacteria between studs when properly cleaned.
Cold Chain Operators & Cold Store Builders
Fitting out multiple cold rooms? Contact us for trade pricing. We supply cold storage contractors and food distribution centres across the UK.
Frequently Asked Questions – Cold Room Flooring
Will the rubber crack in freezer conditions?
No. This SBR rubber formulation remains flexible at temperatures down to -20°C. It won't become brittle or crack like standard rubber or PVC flooring in freezer environments.
Does the grip work when ice forms on the surface?
The raised penny studs maintain traction on thin ice films by breaking through to the underlying rubber surface. For heavy ice buildup (operational issues), defrost and clear before use.
Is this flooring food-safe for cold storage?
Yes. The non-porous rubber surface is suitable for food storage environments. It can be cleaned with food-industry sanitisers and won't harbour bacteria when properly maintained.
Can forklifts and pallet trucks use this flooring?
Yes. The 3mm SBR rubber withstands forklift and pallet truck traffic typical in cold stores. The studded surface provides tyre grip without damaging vehicle wheels.
How do I install flooring in an operating cold room?
Installation requires raising the temperature above 10°C for adhesive to cure properly. Plan installation during a scheduled defrost or temporary shutdown. Allow 24 hours before returning to cold operation.
What about the transition area where cold meets warm?
The rubber handles condensation well—it's non-absorbent and the R11 rating provides grip on wet surfaces. Use a threshold strip where rubber meets adjacent flooring for a clean transition.
Will the adhesive hold in freezing temperatures?
Use a cold-resistant flooring adhesive rated for refrigerated environments. Standard adhesives may fail. We can recommend suitable products—contact us for advice on your specific installation.
How does this compare to epoxy cold room flooring?
Rubber provides better thermal comfort for staff (warmer underfoot) and is more forgiving of substrate movement from thermal cycling. Epoxy can crack if the substrate moves. Rubber is also easier to replace sectionally if damaged.
Quality Guarantee
Every roll is inspected before dispatch. If your flooring fails to perform in cold storage conditions as specified, we'll replace it or refund in full.
Commercial Suitability Statement
This studded rubber flooring is rated for use in walk-in freezers (-18°C to -20°C), chill rooms (0°C to +5°C), blast chillers, cold stores, and cold chain transition areas. Suitable for food storage, pharmaceutical cold chain, and industrial refrigeration environments.
Cold Room Rubber Flooring | Walk-In Freezer Mat | R11 Non-Slip | -20°C Rated | Free UK Delivery
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